1.Why Convert to Lithium?
Performance Benefits:
30-50% weight reduction increases payload capacity
2-3x faster charging enables opportunity charging
Consistent voltage delivery maintains power until depletion
3-5x longer cycle life (2,000-5,000 cycles vs. 1,000-1,500 for lead-acid)
Operational Advantages:
No maintenance (eliminates watering, equalization, acid cleaning)
20-30% energy efficiency improvement
Better cold-weather performance (operates at -20°C to 60°C)
No hydrogen gas emissions (safer for indoor use)
2.Conversion Kit Components
Essential Elements:
Lithium iron phosphate (LiFePO4) battery pack
Integrated Battery Management System (BMS)
Lithium-specific smart charger
Custom mounting/adapter kit
Weight compensation system (if needed)
CAN bus communication interface (for modern forklifts)
3.Key Considerations
Voltage matching (24V, 36V, 48V, 72V, 80V)
Physical dimensions and compartment fit
Connector type compatibility
Weight differential impact on stability
Electrical system compatibility (controllers, gauges)
Opportunity charging workflow adjustments
Potential need for rapid charging stations
Typical ROI period: 18-36 months
Total cost of ownership savings: 40-60% over 5 years
4.Top Conversion Solutions
|
Supplier |
Voltage Range |
Unique Features |
Warranty |
Price |
|
BNT BATTERY |
24V-80V |
Modular design, cloud monitoring |
5 years |
High Cost Effective |
5.Recommendation
Best Overall: BNT BATTERY (great balance of price & performance)
Model : 24V-80V Lithium Batteries with different capacity for choice
Charger:24V-80V 50/100A/150A/200A
For:Toyota,Linde,STILL,Baoli,Jungheinrich,Hyster-Yale,Mitsubishi,Cat, Crown,Komatsu,Heli,Doosan,Hangcha……
This comprehensive approach ensures successful lithium conversions that maximize ROI while maintaining operational safety and efficiency. Would you like assistance evaluating specific forklift models for conversion potential?Pls contact with us freely!
Post time: Jul-27-2025